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Manufacturing

Manufacturing Scheduling That Keeps the Line Running

It's 5:55 AM. The 6 AM line lead hasn't clocked in. You don't know if they're stuck in traffic or not coming. The line can't start without a lead, the night-shift crew is heading home, and you've got fifteen minutes to find someone qualified.

And the rota itself is a puzzle: three shifts, two lines, certifications per station, the four-week rotation that keeps weekends fair, the overtime threshold you can't cross without approval.

The Real Problems

A no-show stops the line

One operator missing on the 6 AM shift means the line starts forty minutes late. By the time you've called around to find a qualified replacement, you've already lost the morning's quota — and the late-comer's overtime is on Friday's payroll.

Certifications get re-checked at the door

Forklift cert, food-handler cert, machine-operator cert — different stations need different ones. When the rota gets built without checking, you find out at 5:58 AM that the person you scheduled isn't certified for that line. Now you're asking someone to stay over.

Rotation fairness is a Word document

Who got the last weekend off, who's done three nights in a row, who hasn't had a day shift this month — it's all tracked in someone's head or a manual spreadsheet. Then someone complains it's unfair, and they're right, but you can't prove what's been balanced.

Overtime sneaks past the threshold

Weekly overtime cap, monthly cap, daily cap, the union limit on consecutive days — all real, all enforceable, all easy to break when you're scheduling under pressure. You see it on Friday's payroll, after the fact.

What Actually Fixes This

Operators confirm their shifts the day before

Publish the rota with a confirmation deadline. Operators tap confirm or 'can't make it' on their phone. By the evening before, you see who's coming and who hasn't responded. Three hours to find cover instead of three minutes.

Tag shifts by required certification

Mark a station as needing 'forklift cert' or 'level-3 operator'. The rota builder only shows operators who have that tag when you assign. No more 5:58 AM surprises about who can run which line.

Rotation patterns saved as templates

Four-week rolling rotation, two-week alternation, fixed shift teams — save the pattern, copy it forward, adjust for who's on. Fairness becomes a record, not a memory.

Overtime caps enforced at scheduling

Set the weekly cap, the monthly cap, the consecutive-day limit. The rota builder warns before you publish a shift that breaks them. Friday's payroll stops being a discovery.

Multi-site, multi-line in one dashboard

Two factories, three lines each. One screen shows coverage per line, per shift. Move someone between sites when production demands it, with hours, breaks, and overtime following them into the right cost centre.

When It Actually Helps

The evening before a 6 AM shift

You check the dashboard. Two operators haven't confirmed. You message them. One confirms, one says they can't — propose a swap from the standby pool, accepted. The 6 AM line starts on time.

Building the next four-week rotation

Pull up last cycle's pattern. The rotation continues automatically. Adjust for the new hire, the leaver, the two people on annual leave. Publish in an hour, not a Saturday.

An overtime claim shows up in payroll

Filter by employee and date range. Every clocked hour, every break, every late finish — timestamped. Disputes resolve in minutes, not a back-and-forth over the schedule.

Cross-cover between lines or sites

Line B needs a forklift-certified operator after a no-show. Open the dashboard, see who's certified and free, propose a transfer. Confirmed, line running, audit trail intact.

Belgian compliance, out of the box

2027 time-registration: ready

Server-timestamped clock-in, tamper-evident audit log, 5-year retention, worker dispute flow. The 1 January 2027 law is met without configuration.

See 2027 compliance

CP 111 (Metalwork) preset

Pick CP 111 at team setup, type one base hourly rate. Day, night, Saturday, Sunday and holiday supplements auto-fill. Override any slot if your enterprise agreement differs.

See CP 111 specifics

Dimona-ready in three clicks

Generate DimonaIn and DimonaOut XML from the dashboard. NISS/BCE validation before download. Status tracked per employee. Flexi-job and extra horeca contract types built in.

See Dimona workflow

EU-hosted, GDPR-compliant

Infrastructure in the EU, audit log on every change, personal data export or deletion on request. DPA available.

How It Works

  1. You add operators once. They download the free app on iOS or Android.
  2. You build the rota by week or rotation cycle. Tag shifts by station, line, or required certification. The builder warns you about overtime, missing certs, or rotation imbalance before you publish.
  3. Operators see their shifts and confirm before your deadline.
  4. Swaps and time-off requests come in through the app — you approve from a list.
  5. They clock in/out from their phone or a shared station tablet. Breaks, overtime, and supplements are auto-detected.
  6. End of pay period, you export hours, supplements, and overtime to your payroll provider.

Same flow, every cycle, every line.

Common Questions

Do operators all need their own phones?
No. They can confirm and clock in from a shared tablet at the entrance. Phone is optional, not required.
Can we lock who's allowed on which line?
Yes. Tag stations or shifts by required certification. The rota builder filters eligible operators automatically. Managers can also be restricted to their own line or site.
Does it handle three-shift rotation?
Yes. Day, evening, night, with separate rates and overtime rules per shift. Rotation patterns save as templates so the next cycle is a copy-and-adjust, not a rebuild.
What about union overtime rules?
Set the rules in the system: weekly cap, monthly cap, consecutive days, minimum rest. The rota builder warns before you publish a shift that breaks them. Audit trail records every override.
Can we run reports per production line?
Yes. Tag shifts by line, then filter reporting by tag — hours per line, cost per line, overtime per line. Goes straight into your finance pack.

Try it on your shop floor

90-day free trial. No credit card. Add your operators, build a four-week rotation, see if it stops the 5:58 AM surprises. You only pay for staff you actually schedule each month — temporary or seasonal cost nothing in unused months.

If it doesn't save you time in the first cycle, don't use it.

Start free trial

Calculate Your ROI·See Demo